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Calibration Optimisation Programme

Helping to Maximise Efficiency

Calibration Optimisation Programme

The calibration optimisation programme endeavors to enhance the efficiency and effectiveness of calibration procedures. Through the implementation of advanced techniques and the utilisation of technological advancements, this programme empowers organisations to achieve heightened levels of accuracy, while simultaneously reducing costs and improving overall productivity. LotusWorks calibration optimisation programme takes a two-phase approach which will ensure that your instrument / equipment is calibrated efficiently as required. This approach will first look at instrument classifications and will then utilise historical instrument data to determine the appropriate interval for calibration. 

An efficient calibration optimisation programme provides a bespoke solution to instrument classification and interval determination that can reduce the number of yearly calibrations using proven scientific methods. Instruments are classified according to their criticality. By focusing on criticality, valuable resources are focused on the instruments most critical to the manufacturing process. A statistical analysis is utilised to derive appropriate calibration intervals. The derived intervals have sound scientific justification, ensuring intervals are based on actual performance and environmental conditions each instrument experiences. Optimisation of the calibration programme will lead to an increase in equipment availability which in turn reduces production downtime.

Cost Savings

Risk Assessment

Procedure Implementation

Calibration Optimisation Benefits

LotusWorks site-based calibration services include but are not limited to:

  • Cost savings – Criticality assessment to determine calibration intervals 
  • Risk assessment – design and completion to adjust calibration frequencies 
  • Procedure implementation – assist in change control procedures

FAQ

The LotusWorks calibration optimisation programme is a two-phase approach that ensures efficient calibration of instruments and equipment. The first phase involves instrument classification, while the second phase uses historical instrument data to determine the appropriate calibration.

The LotusWorks calibration optimisation programme reduces the number of yearly calibrations by providing a bespoke solution to instrument classification and interval determination. Instruments are classified based on their criticality, and a statistical algorithm is used to derive appropriate calibration intervals, which are based on the actual performance and environmental conditions each instrument experiences.

Instrument criticality is significant in the LotusWorks calibration optimisation programme because it allows valuable resources to be focused on the instruments that are most critical to the manufacturing process. By classifying instruments based on their criticality, the calibration programme can provide a bespoke solution to interval determination, which leads to an increase in equipment availability.

LotusWorks offers a range of services beyond day-to-day calibrations, including Continuous Improvement Programmes, Calibration Optimisation Programmes, Mobile Calibration Services, Site Calibration Services, Temperature Mapping and Third-Party Vendor Management.


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