Semiconductor – Commissioning / Start Up Service

Project Description:

Our client is a world-leading producer of computer memory and computer data storage. LotusWorks was tasked with developing and delivering the commissioning process of our client’s 115,000 sq ft cleanroom expansion on a greenfield site in Virginia. The LotusWorks team have been involved with this project from the outset, developing and executing the commissioning plan, implementing the various processes, and developing pre-commissioning and functional acceptance test scripts.  They are currently working through start-up and commissioning phase ensuring the client facility confirms to design and operates to the highest levels of efficiency and safety.

Project Services

• Complete management of pre-commissioning and commissioning activities
• Development of commissioning plans tailored to client project requirements
• Management of energization commissioning procedures
• Field observations during construction
• Management and training of client staff in accordance with best practice
• Development and integration of Functional Acceptance Tests (FAT’s)
• Integrated systems testing to verify that all facility components work together as unified systems
• Execute Functional Acceptance Tests of facility systems, which include:
  • Cooling Tower & condenser water systems
  • Chillers and Chilled water system
  • Boiler and heating hot water systems
  • CDA compressors and Dryers
  • MV and LV Electrical substations and Switchgear
  • Makeup Air handlers
  • General and Fab Exhaust fans and ductwork
  • Scrubbers and VOC units
  • Variable Frequency Drives

Outcomes:

• LotusWorks strategic approach at the design / pre-commissioning phase has ensured the removal of design faults, the quick identification of obstacles and minimizes any disruption to the end-user experience
• The involvement of the LotusWorks team has ensured the project stays on budget and experiences fewer delays and reworks
• The client experiences maximized efficiency in equipment operations resulting in long haul energy savings through analysis and continuous improvement
• LotusWorks extensive data capture system provided our client with a clear, rounded view of their equipment performance and as a result, was shared with other client facilities globally
• Ensuring the project achieved the first 3 milestones on time as systems were commissioned and controlling to FAB specs.
• Safety and pre-commissioning good catch programs implemented onsite has positive impacts